Desks South Bend IN

This is an original design by Armand Sussman, an amateur furniture maker living in Pennsylvania. The design creates an illusion of wood twisting and turning. By using contrasting woods, an endless stripe is created, adding movement to this piece. The glass top serves as a work surface, but it doesn’t obscure the base. The numerous lap joints (called “step-miters” by Mr. Sussman) have been worked into a novel Greek key design on the ends of the desk, which is built using cherry and walnut.

The desk is constructed by laminating strips of wood together. By making some of the layers shorter than others, you make the joints for attaching that lamination to another. As a result, all of the materials for this project must be machined precisely. Any variances will show up as gaps in the joints after final assembly.

Tricks to Dead-on Components
There are two tricks to make sure your pieces are all the right size and won’t slide around when you glue them up. First, when cutting out the pieces for this desk, I found it easier to cut them grouped by letters, such as A1, A2, A3. A1 is the longest piece, A2 is 1-1/2" shorter, and A3 is 3" shorter than A1. Because all of the desk’s components are stepped like this, I came up with a quick way to make these cuts. Cut the longest piece first using a stopblock on the fence of your table saw’s sled or miter gauge. Then take two scrap pieces of 3/4"-thick wood from the project and glue them together to form a 1-1/2"-thick spacer. Hold this piece against the stop block to cut the second piece. Then make a second spacer using two more scraps and use both spacers to cut the third piece. This method makes the desk components perfectly sized. Cut out all your pieces, then get ready to glue them up.

To keep your pieces from sliding around during gluing, make a jig from two pieces of melamine-faced particleboard put together lengthwise at a right angle to create a straight fence. Then put a small piece of wood on the end of the jig to act as a stop. This gives you a square corner to work out of.

On to Assembly
Start by gluing the E pieces and two sets of the D pieces together to form a shallow “U.” (When gluing these step-mitered joints, I found it best to use polyurethane glue. It provides a strong bond for this type of joint.) I dry-fit all the parts to be sure I would be able to get all the pieces to come together tightly. After applying the glue, clamp the length of the E pieces first. By using 3/4" spacers at the ends of the D parts, applying even clamping pressure is easy on the lengths of the D parts. Make two of these assemblies.

The next assembly consists of the C, B and A parts. The glue-up of this assembly is done the same way as the E and D assembly. Make four of these assemblies.

Next glue one of the E and D assemblies and two of the...